NASA Office of Logic Design

NASA Office of Logic Design

A scientific study of the problems of digital engineering for space flight systems,
with a view to their practical solution.


Space Shuttle Computers and Avionics

Shuttle PCB Courtesy of Kevin WilloughbyPhotos of the Shuttle Shuttle Flight Core Memory Page Courtesy of Paul Sollock, NASA Johnson Space Center

Title and Reference Abstract
HAL/S Documentation
  1. HAL/S Compiler System Specification
  2. HAL/S Language Specification
  3. HAL/S Programmer's Guide
  4. HAL/S-FC User's Manual
  5. Programming in HAL/S (Scanned by Eric Smith)


Shuttle ALT Free Flight 1: GPC 2 Failure

Introduction
The separation event was marked by a sharp, but not loud, explosive sound and a brief, sharp, upward lurch. Neither the noise nor the jolt were particularly distracting and did not affect the accomplishment of the planned procedures. Immediately after the separation event, a master alarm occurred and a computer caution and warning light, a computer annunciation matrix column on general purpose computer 2, and a big "X" on cathode ray tube 2 were noticed .


Shuttle ALT Flight 1A: GPC 3 Failure

 

Summary
General purpose computer 3 failed during preflight checks for captive-active flight 1A on June 17, 1977, at 14:33:04. The central processing unit and input-output processor both stopped executing. No built-in test equipment error indications were generated.   Troubleshooting, including thermal cycling, has not caused the problem to recur. The problem cannot be further isolated by analysis, so the actual cause cannot be determined.


Space Shuttle Technical Conference

Lyndon B. Johnson Space Center
June 28-30, 1983
NASA Conference Publication 2342
General Chairman: Aaron Cohen

Abstract
   This publication is a compilation of the papers prepared for the Space Shuttle Technical Conference held at the NASA Lyndon B. Johnson Space Center, Houston, Texas, June 28-30, 1983. The purpose of this conference was to provide an archival publication for the retrospective presentation and documentation of the key scientific and engineering achievements of the Space Shuttle Program following the attainment of full operational status by the National Space Transportation System.
   To provide technical disciplinary focus, the conference was organized around 10 technical topic areas: (i) Integrated Avionics, (2) Guidance, Navigation, and Control, (3) Aerodynamics, (4) Structures, (5) Life Support, Environmental Control, and Crew Station, (6) Ground Operations, (7) Propulsion and Power, (8) Communications and Tracking, (9) Mechanisms and Mechanical Systems, and (10) Thermal and Contamination Environments and Protection Systems.
   The papers in each technical topic which were presented over the 3-day conference period provide a historical overview of the key technical problems and challenges which were met and overcome during the development phase of the Space Shuttle Program. Taken as a whole, these papers provide a valuable archival reference to the magnitude and scope of this major national achievement.


Inadvertent Firing of L1L, L1U, R4U, F3L, and F3U (ORB)

 

Power-on Reset Problem
Primary reaction control system (RCS) thrusters L1L, L1U, R4U, F3L, and F3U inadvertently fired simultaneous 80-msec pulses at 035:11:41:06 G.m.t. (001:06:19:02 MET) when aft flight controller power was switched on. The firing was consistent with a +Y/+Z translation command response. The crew reported that the aft station translational hand controller (THC) had not been deflected.


Single Event Upsets for Space Shuttle Flights of New General Purpose Computer Memory Devices

P.M. O'Neill and G.D.Badhwar
NASA
IEEE Trans. on Nuclear Science, Vol. 41., No. 5
October 1994
pp. 1755 - 1764

 

Abstract
The replacement of magnetic core with a well characterized semiconductor memory in the Space Shuttle orbiter general purpose computers (GPC's) has provided a wealth of on-orbit radiation effects data since 1991. The fault tolerant GPC's detect, correct, and downlink memory upset status and orbiter position information every few seconds, giving us the ability to correlate 1400 upsets to date with altitude, geomagnetic latitude, and solar conditions. The predicted upset rate was computed by a modified path-length distribution method. The modification accounts for the Weibull distribution cross-section (rather than a single upset threshold) and the device sensitive volume thickness. Device thickness was estimated by the method normally used to account for edge effects at the upset cross-section discontinuity that occurs at ion changes. A galactic cosmic ray environment model accurately models the average particle flux for each mission. The predicted and observed upset rates were found to be in good agreement for sensitive volume thicknesses consistent with the device's fabrication technology.


The "Bug" Heard 'Round the World

Jack Garman
NASA, Johnson Space Center
ACM Software Engineering Notes
October, 1981, pp. 3-10.

Introduction (excerpts)
Discussion of the software problem which delayed the first Shuttle orbital flight.

On April 10, 1981, about 20 minutes prior to the scheduled launching of the first flight of America's Space Transportation System, astronauts and technicians attempted to initialize the software system which "backs-up" the quad-redundant primary software system ......and could not.  In fact, there was no possible way, it turns out, that the BFS (Backup Flight Control System) in the fifth onboard computer could have been initialized properly with the PASS (Primary Avionics Software System) already executing in the other four computers.


Computer Upsets on Shuttle Missions STS-37, 39, 43, and 44

From http://www.ngdc.noaa.gov/stp/GOES/sts.pdf


Distributed Processing on the Space Shuttle:
A Case Study

P. 5. Schoonmaker
McDonnell Douglas Technical Services Co., Inc.
Houston, Texas
AIAA Paper 81-2140

Abstract
This paper describes a study of centralized vs. distributed processing approaches to the design and integration of a new Space Shuttle Orbiter subsystem -- the Power Extension Package (PEP), a 25-kw solar array. The objective of this study was to determine the "best" a l location of PEP monitoring and control functions between the existing Orbiter Systems Management (SM) computer and an autonomous PEP processor. Four candidate functional configurations were defined, and a subjective, life-cycle assessment of the re1ative merits o f these candidates was performed by the study team. We concluded that the optimum configuration will (a) include substantial processing "intelligence" in the PEP processor, and (b) make use of SM computer "standard services".


A GPS Receiver Upgrade For The Space Shuttle – Rationale And Considerations

John L. Goodman
United Space Alliance LLC
40th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Fort Lauderdale, FL, July 11-14, 2004.
AIAA-2004-3911

Abstract
In the mid 1990s, a 5 channel Global Positioning System (GPS) receiver was integrated into the Space Shuttle avionics system due to the anticipated start of Tactical Air Control and Navigation (TACAN) phase-out in the year 2000. While the early 1990s technology level receiver adds redundancy and flexibility to the navigation process, and improves safety at emergency landing sites, new capabilities in modern GPS receivers would further enhance Shuttle navigation. All-in-view satellite tracking, new GPS signals and ground and space based augmentation systems would provide a more robust GPS navigation solution for the orbiters, particularly if future missions call for automated landings, or on-board precision orbit determination.


Lessons Learned From Flights of “Off the Shelf” Aviation Navigation Units on the Space Shuttle

John L. Goodman
NASA Johnson Space Center, United Space Alliance, LLC
 shuttle_gps_lessons_learned_may_02.pdf

Abstract
The Space Shuttle program began flying atmospheric flight navigation units in 1993, in support of Shuttle avionics upgrades. In the early 1990s, it was anticipated that proven in-production navigation units would greatly reduce integration, certification and maintenance costs.  However, technical issues arising from ground and flight tests resulted in a slip in the Shuttle GPS certification date.  A number of lessons were learned concerning the adaptation of atmospheric flight navigation units for use in low-Earth orbit. They are applicable to any use of a navigation unit in an application significantly different from the one for which it was originally designed. Flight experience has shown that atmospheric flight navigation units are not adequate to support anticipated space applications of GPS, such as autonomous operation, rendezvous, formation flying and replacement of ground tracking systems.


The Space Shuttle and GPS – A Safety-Critical Navigation Upgrade

John L. Goodman
NASA Johnson Space Center, United Space Alliance, LLC
shuttle_gps_n_cots.pdf

Abstract
In 1993, the Space Shuttle Program selected an off-the-shelf Global Positioning System (GPS) receiver to eventually replace the three Tactical Air Navigation units on each space shuttle orbiter. A proven, large production base GPS receiver was believed to be the key to reducing integration, certification, and maintenance costs. More GPS software changes, shuttle flight software changes, and flight and ground testing were required than anticipated. This resulted in a 3-year slip in the shuttle GPS certification date. A close relationship with the GPS vendor, open communication among team members, Independent Verification and Validation of source code, and GPS receiver design insight were keys to successful certification of GPS for operational use by the space shuttle.


A Software Perspective on GNSS Receiver Integration and Operation

John L. Goodman
NASA Johnson Space Center, United Space Alliance, LLC
sw_perspective_on_gnss_rcvr_int_op.pdf

Abstract
The GNSS industry is focusing on potential threats to satellite navigation integrity, such as intentional and unintentional interference, signal-in-space (satellite) and ground support infrastructure anomalies, shared spectrum issues, and multipath. The experience of the International Space Station (ISS) program, the Space Shuttle program, the Crew Return Vehicle (CRV) program and other users of GNSS indicate that navigation outages due to receiver software issues may pose as great a risk, if not more, to the user than threats currently under study.  The improvement in GNSS receiver tracking capability and navigation accuracy has been accompanied by an increase in software quantity and complexity. Current and future GNSS receivers will interface with multiple systems that will further increase software complexity. Rather than viewing GNSS receivers as “plug and play” devices, they should be regarded as complex computers that interface with other complex computers, sometimes in safety critical applications. The high cost of meeting strict software quality standards, and the proprietary nature of GNSS receiver software, makes it more difficult to ensure quality software for safety-critical applications. Lack of integrator and user insight into GNSS software complicates the integration and test process, leading to cost and schedule issues.


Space Shuttle Avionics Upgrade. Issues and Opportunities

Richard A. Swain and Wiffiam B. Wingert
IBM, Systems Integration Division, Houston

Proceedings of the Twenty-Seventh Space Congress
Cocoa Beach, Florida, April 24-27, 1990
pp. 7-44 to 7-51

Abstract
     The Space Shuttle uses a complex set of software and hardware to guide, navigate and control it through all phases of flight. Five IBM AP-101B flight computers host a set of highly critical and complex programs. The current man-machine interface consists of a series of dedicated electromechanical instruments and switches combined with specialized displays with limited function. The exponential growth of microprocessor technology combined with the approaching obsolescence of the Space Shuttle cockpit avionics have driven NASA to explore a Product Improvement Plan for the Space Shuttle which includes the cockpit displays and controls.
     The IBM Systems Integration Division (SID) in Houston is currently studying alternatives for upgrading the Shuttle's cockpit. Some goals of the upgrade include, Offloading of the main computers by distributing some of the avionics display functions, reducing crew workload, reducing maintenance cost, and providing display reconfigurability and context sensitivity. These goals are being met by using a combination of off- the-shelf and newly-developed software and hardware. The software will be developed using Ada, and must meet the timing constraints imposed by existing Shuttle Systems. Advanced active matrix liquid crystal displays are being used to meet the tight space, weight and power consumption requirements. These displays are tied to commercially available 80386 microprocessors.
     On top of the challenges presented by the software and hardware development are programmatic constraints. These include: Transparency to existing Shuttle avionics and data processing systems, Integration into training facilities: avionics labs, simulators, aircraft, etc., Development of ground support systems: Software Development facilities, verification capabilities, systems integration environments, etc. and Installation into the operational Shuttle fleet without impacting current flight rates. Of course, this all has to be done within cost and timing constraints in a dynamic environment.
This upgrade holds promise for future improvements to the onboard avionics systems. An example is online storage and display of crew checklists and procedures. This and other potential growth paths must be accounted for in the design of this upgrade. The opportunities for laying the groundwork of a cohesive strategy for avionics in the nation's space fleet are many and the issues are complex but the technology has advanced far enough that significant benefits can be achieved by upgrading the current system making this a worthwhile if not mandatory task.


Preventing Data Pollution in the Space Shuttle Cockpit

Robert Hammett and Gary Schwartz, C.S. Draper Laboratory; William T. Smithgall , United Space Alliance
IEEE/AIAA DASC, 2003
data_pollution_2003.pdf

Introduction (excerpt)

Everyone is familiar with the problem of space junk, but the ongoing battle with pollution inside the avionics of the space shuttle is little known. During the original development of the space shuttle avionics system, designers of the fault tolerant flight control system were concerned about the potential for faulty data being generated by one computer being passed on to healthy computers, causing the recipients to fail. In the extreme, this spread of “polluted” data can cause all redundant computer systems to fail and can result in a serious safety hazard. Considerable effort was expended to ensure this could not happen and the robustness of  the shuttle avionics has been proven by many flights.


Shuttle Computer Complex

A.E. Cooper and W. T. Chow
Federal Systems Division
International Business Machines Corporation
Owego, N.Y.

Proceedings of the International Federation of Automatic Control, Triennial World Congress, 6th, Boston and Cambridge, Mass., August 24-30, 1975.

shuttle_complex

Abstract

The Shuttle Computer Complex provides the on-board data processing capability for Space Shuttle Orbiter avionics. It performs the data processing necessary for guidance, navigation, and control; payload handling and management; and performance monitoring functions. It is made up of five interconnected but independent general purpose computers to satisfy the overall avionics requirements in fault tolerance, partitioning, and functional isolation. Each general purpose computer consists of a central processing unit and an input/output processor; with the former performing all computations associated with the application programs, and the latter controlling the transfer of information between the computer and other subsystems of the Space Shuttle. The functions, characteristics, mechanization, and operation of the Shuttle Computer Complex are described in this paper.


Software Reliability Analysis

P. N. Misra
IBM Systems Journal
Volume 22, Number 3, Page 262 (1983)

misra.pdfXL
misra.pdf

Abstract
Methods proposed for software reliability prediction are reviewed. A case study is then presented of the analysis of failure data from a Space Shuttle software project to predict the number of failures likely during a mission, and the subsequent verification of these predictions.


Design-to-cost of the Spacelab avionics during Phase B

AIAA PAPER 77-1493
Kayton, M.
TRW Defense and Space Systems Group

In: Digital Avionics Systems Conference, 2nd, Los Angeles, Calif., November 2-4, 1977, Collection of Technical Papers. (A78-12226 02-04) New York, American Institute of Aeronautics and Astronautics, Inc., 1977, p. 89-95.

Abstract:
Six alternative avionic designs considered during the Phase B (conceptual design phase) of the European Spacelab development are described. Attention is directed to a comparison of their hardware, software and integration costs, and to the impact of each design on the Orbiter. Design 3 is chosen as the Spacelab baseline, where the subsystem and experiment functions are separated into different computers and data buses so that the experimenters' changes do not affect the unchanging system-support software. General-purpose crew stations are provided for subsystems and experiments, but major reliance is placed on dedicated panels. A data-bus system allows experimenters to connect devices on pallets to the racks in the Spacelab without rewiring. An evolution of Design 3 avionics is believed to support Spacelab experiments for many years to come.
Independent Orbiter Assessment (IOA): Analysis of the DPS subsystem

NASA-CR-185549

Lowery, H. J., Haufler, W. A., and Pietz, K. C.
McDonnell-Douglas Astronautics Co.

Published: Oct 24, 1986
Pages: 123
Contract Number: NAS9-17650

Abstract:
The results of the Independent Orbiter Assessment (IOA) of the Failure Modes and Effects Analysis/Critical Items List (FMEA/CIL) is presented. The IOA approach features a top-down analysis of the hardware to independently determine failure modes, criticality, and potential critical items. The independent analysis results corresponding to the Orbiter Data Processing System (DPS) hardware are documented. The DPS hardware is required for performing critical functions of data acquisition, data manipulation, data display, and data transfer throughout the Orbiter. Specifically, the DPS hardware consists of the following components: Multiplexer/Demultiplexer (MDM); General Purpose Computer (GPC); Multifunction CRT Display System (MCDS); Data Buses and Data Bus Couplers (DBC); Data Bus Isolation Amplifiers (DBIA); Mass Memory Unit (MMU); and Engine Interface Unit (EIU). The IOA analysis process utilized available DPS hardware drawings and schematics for defining hardware assemblies, components, and hardware items. Each level of hardware was evaluated and analyzed for possible failure modes and effects. Criticality was assigned based upon the severity of the effect for each failure mode. Due to the extensive redundancy built into the DPS the number of critical items are few. Those identified resulted from premature operation and erroneous output of the GPCs.

Independent Orbiter Assessment (IOA): Analysis of the backup flight system

Report Number: NASA-CR-185567

Prust, E. E., Mielke, R. W., and Hinsdale, L. W.
McDonnell-Douglas Astronautics Co.

Published: Dec 08, 1986
McDonnell-Douglas Astronautics Co. (Houston, TX, United States)

Contract Number: NAS9-17650

Abstract:
The results of the Independent Orbiter Assessment (IOA) of the Failure Modes and Effects Analysis (FMEA) and Critical Items List (CIL) are presented. The IOA approach features a top-down analysis of the hardware to determine failure modes, criticality, and potential critical items. To preserve independence, this analysis was accomplished without reliance upon the results contained within the NASA FMEA/CIL documentation. This report documents the analysis results corresponding to the Orbiter Backup Flight System (BFS) hardware. The BFS hardware consists of one General Purpose Computer (GPC) loaded with backup flight software and the components used to engage/disengage that unique GPC. Specifically, the BFS hardware includes the following: DDU (Display Driver Unit), BFC (Backup Flight Controller), GPC (General Purpose Computer), switches (engage, disengage, GPC, CRT), and circuit protectors (fuses, circuit breakers). The IOA analysis process utilized available BFS hardware drawings and schematics for defining hardware assemblies, components, and hardware items. Each level of hardware was evaluated and analyzed for possible failure modes and effects. Criticality was assigned based upon the severity of the effect for each failure mode. Of the failure modes analyzed, 19 could potentially result in a loss of life and/or loss of vehicle.


I/O error processing in the Space Shuttle onboard system

AIAA PAPER 79-1952
Bassett, M. T. (IBM Corp.)

Published: Jan 01, 1979

Computers in Aerospace Conference, 2nd, Los Angeles, Calif., October 22-24, 1979, Technical Papers. (A79-54378 24-59) New York, American Institute of Aeronautics and Astronautics, Inc., 1979, p. 416-422.

Abstract:
The software design for dealing with I/O failures aboard the Space Shuttle Orbiter is examined in four pieces - error detection, error isolation, error elimination and error communication. The computer used is an IBM AP101 General Purpose Computer consisting of a Central Processing Unit (CPU) and I/O Processor (IOP). The design of the IOP permits software errors or failure/power-off of a device to disturb the acquisition of other data in a chain of commands. One recovery method uses dynamic code modification to eliminate or add segments to the chain. The design is made more interesting by the overall software architecture which allows configuration of up to five AP101s as parallel processors executing identical code sequences. Both the general software and hardware characteristics are expanded upon in order to set the stage for the details of the error handling design.

Redundancy Management Technique for Space Shuttle Computers

Sklaroff, J. R. (IBM Corp.)

IBM Journal of Research and Development Volume: 20 Page: Jan. 1976

sklaroff.pdfXL
sklaroff.pdf

Abstract:
This paper describes how a set of off-the-shelf general purpose digital computers is being managed in a redundant avionic configuration while performing flight-critical functions for the Space Shuttle. The description covers the architecture of the redundant computer set, associated redundancy design requirements, and the technique used to detect a failed computer and to identify this failure on-board to the crew. Significant redundancy management requirements consist of imposing a total failure coverage on all flight-critical functions, when more than two redundant computers are operating in flight, and a maximum failure coverage for limited storage and processing time, when only two are operating. The basic design technique consists of using dedicated redundancy management hardware and software to allow each computer to judge the 'health' of the others by comparing computer outputs and to 'vote' on the judgments. In formulating the design, hardware simplicity, operational flexibility, and minimum computer resource utilization were used as criteria.

Digital Processing Subsystem for the Space Shuttle

Rubenstein, S. Z. Shroyer, L. O. (Rockwell International Corp.)

NAECON '74; Proceedings of the National Aerospace and Electronics Conference, Dayton, Ohio, May 13-15, 1974. (A74-38517 19-09) New York, Institute of Electrical and Electronics Engineers, Inc., 1974, p. 100-105.

Abstract:
The main characteristics of the Digital Processing Subsystem and other major subsystems and mission modes incorporated in the Space Shuttle are described. The DPS is the primary control source for the other subsystems, and consists of a main computer complex, serial data bus network, and a variety of control and data acquisition elements interfacing with the data bus terminals. Among the functional elements described are: the serial data bus network, general purpose computer, mass memory unit, multifunctional CRT display system, multiplexer-demultiplexer, data acquisition and control buffer, engine interface unit, mission events controller, display driver unit, and manipulator hand controller. Selective explicit and implicit design constraints are progressively introduced with an abridged design evolution to illustrate their importance.

Distributed processing on the Space Shuttle - A case study

AIAA PAPER 81-2140
Schoonmaker, P. B. (McDonnell Douglas Technical Services Co., Inc.)

Published: Jan 01, 1981

In: Computers in Aerospace Conference, 3rd, San Diego, CA, October 26-28, 1981, Collection of Technical Papers. (A82-10076 01-59) New York, AIAA, 1981, p. 165-172.

Abstract:
A Power Extension Package (PEP) has been designed to provide additional electrical power and energy during Shuttle sortie missions. The considered investigation was conducted to determine the most suitable allocation of PEP monitoring and control functions between the Orbiter's existing (centralized) Systems Management General Purpose Computer and an embedded PEP processor. PEP monitoring and control functions are examined, and a configuration definition is considered, taking into account the 'functional migration' process, function allocation criteria, and candidate functional configurations. A trade study is conducted, giving attention to an assessment of four candidate configurations. Assessment factors are related to cost, development risk, aspects of reliability and safety, PEP design complexity, PEP/STS integration complexity, flight operations, and launch/landing site operations. A thorough (subjective) assessment of the PEP system life cycle indicates substantial benefits from a distributed processing approach.


A Mass Memory Unit for the Space Shuttle Orbiter

Brobst, R. E. (Odetics, Inc.)
Published: Jan 01, 1976

In: International Telemetering Conference, Los Angeles, Calif., September 28-30, 1976, Proceedings. (A77-49851 24-32) Pittsburgh, Pa., Instrument Society of America, 1976, p. 202-214.

Abstract:
The paper describes a high-capacity, medium access time data system, the Mass Memory Unit (MMU), developed to interface with the General Purpose Computers in the Space Shuttle system. The MMU, which uses magnetic tape as the storage medium, will be used to provide display format storage and will function as an auxiliary memory, used to store and load/reload all phases of flight/ground software. The MMU is able to store 1.31 x 10 to the 8th bits and has a nominal access time of 600 millisec. The data transfer rate is 10 to the 6th bits/sec and recording is at a packing density of 5000 bits/in.

Computers for the Space Shuttle

Devore, C.
Signal, vol. 32, Nov.-Dec. 1977, p. 41, 42, 44, 46.

Abstract:
A general description of the onboard computer system for the Space Shuttle Transportation System is given. The organization of the Centralized avionics is described, and the data processing system hardware and bus terminal units are listed and their capabilities are stated. A block diagram of the data processing system configuration for the Orbiter 102 is shown. Five general-purpose computers interconnected with a variety of interface units through a serial digital bus network comprise this system.


The new AP101S General-Purpose Computer (GPC) for the Space Shuttle

Norman, P. Glenn (IBM Corp.)

IEEE, Proceedings Volume: 75 Page: 308-319
Mar 01, 1987

norman

Abstract:
This paper describes the development of the new AP101S General-Purpose Computer (GPC) for the Space Shuttle Orbiter. The AP101S evolved from a line of pipeline processors flexible enough to support the Space Shuttle requirements. It offers many features vital to the expected needs of the space program. This paper describes the design philosophy, methodology, primary features, and functionality of the AP101S. The testing and development, which led to the integration of the processor are also detailed. Finally, the application of using it on-board the Space Shuttle Orbiter is portrayed. Indeed, the AP101S is an integral part of an aggressive and expanding Space Shuttle program, and is one which will serve well into the future.


Space Shuttle Main Engine Controller

Report Number: NASA-TP-1932 M-360

Mattox, R. M. and White, J. B.
NASA MSFC

Nov 01, 1981

Abstract:
A technical description of the space shuttle main engine controller, which provides engine checkout prior to launch, engine control and monitoring during launch, and engine safety and monitoring in orbit, is presented. Each of the major controller subassemblies, the central processing unit, the computer interface electronics, the input electronics, the output electronics, and the power supplies are described and discussed in detail along with engine and orbiter interfaces and operational requirements. The controller represents a unique application of digital concepts, techniques, and technology in monitoring, managing, and controlling a high performance rocket engine propulsion system. The operational requirements placed on the controller, the extremely harsh operating environment to which it is exposed, and the reliability demanded, result in the most complex and rugged digital system ever designed, fabricated, and flown.


Advanced Engine Health Management Applications of the SSME Real-Time Vibration Monitoring System

Tony R. Fiorucci1, David R. Lakin II1, and Tracy D. Reynolds2
1 NASA MSFC
2 Optical Sciences Corporation

aiaa_2000_3622.pdf

Abstract
This paper describes the operational capabilities of the Real-Time Vibration Monitoring System (RTVMS) developed by the Marshall Space Flight Center (MSFC) for Space Shuttle Main Engine (SSME) high-speed turbomachinery vibration diagnostics and failure mitigation. RTVMS is now operational at the Stennis Space Center (SSC) during SSME static test firings to provide real-time vibration analysis and health monitoring capabilities during engine operation. The RTVMS produces real-time vibration spectral data from such critical SSME components as the high pressure turbomachinery. From this data, discrete spectral signatures, which are prime indicators of turbomachinery health, can be assessed at high speeds and utilized to mitigate potential catastrophic engine failures. The ability to monitor these potential failure indicators will allow the SSME Program to develop a digital engine health monitoring system based on vibration analysis and, for the first time in the history of the Space Shuttle flight program, activate a vibration flight redline for the engine high pressure turbomachinery.


Computers in Spaceflight: The NASA Experience

James E. Tomayko, Wichita State University
NASA Contractor Report CR-182505
1988, 417 pages.

Chapter Four:  Computers in the Space Shuttle Avionics System

Notes: This book examines the computer systems used in actual spaceflight or in close support of it. Each chapter deals with either a specific program, such as Gemini or Apollo onboard computers, or a closely related set of systems, such as launch processing or mission control. Also published in Volume 18 of the "Encyclopedia of Computer Science and Engineering", as published by Marcel Dekker, New York. All references can be found in the Special Collections of Ablah Library, Wichita State University, Wichita, Kansas.

The links to the left points to the Chapter and sections on the Space Shuttle's Computers.


Achieving Reliability: The Evolution of Redundancy in American Manned Spacecraft Computers

J.E. Tomayko
Wichita State University

Journal of the British Interplanetary Society
Vol. 38, pp. 545-552, 1985

tomayko_85.doc

Abstract
Computers are a key component onboard manned spacecraft.  Gemini, Apollo, Skylab and the Space Shuttle all carried computer systems of increasing functionality and complexity.  All the computer hardware involved in those systems was rated at 95 per cent reliability or better; yet in no case was a computer system implemented without some alternative method of performing critical functions so that crew safety was assured.  How the National Aeronautics and Space Administration (NASA) gained the last five per cent of near total reliability is the story of the evolution of the concept of "backup" to the concept of "redundancy."  Success of this evolution is epitomized by the Shuttle, which did what no manned spacecraft had ever done: carry men on its first test flight.  The main factor in enabling NASA to take such a risk was the redundancy built into the Orbiter.


The Space Shuttle  Primary Computer System

Communications of the ACM
September 1984 Volume 27 Number 9
pp. 872-900

shuttle_primary_computer_system.pdf

Abstract
IBM's Federal Systems Division is responsible for supplying "error-free" software for NASA's Space Shuttle Program. Case Studies Editors David Gifford and Alfred Spector interview the people responsible for designing, building, and maintaining the Shuttle's Primary Avionics and Software System.

This copy is by permission of the Association for Computing Machinery.  The ACM permits copies of this article to be made without fee provided that they are not made or distributed for direct commercial advantage.


Design, Development, Integration: Space Shuttle Primary Flight Software System

William A. Madden and Kyle Y. Rone
Communications of the ACM
September 1984 Volume 27 Number 9
pp. 914-925

madden_rone.pdf

Abstract
The design, development, and integration of the Shuttle on-board Primary Avionics Software System (PASS) have posed unique requirements associated with few other aerospace or commercial software systems. These challenges stem from its size and complexity, its criticality to completion of the Space Shuttle mission, and from the fact that it is only one of many components of an overwhelmingly complex state-of-the-art Space Transportation System (STS).

This copy is by permission of the Association for Computing Machinery.  The ACM permits copies of this article to be made without fee provided that they are not made or distributed for direct commercial advantage.


Architecture of the Space Shuttle Primary Avionics Software System

Gene D. Carlow
Communications of the ACM
September 1984 Volume 27 Number 9
pp. 926-936

p926-carlow.pdf

Abstract
PASS, perhaps the most complex flight computer program ever developed, epitomizes the benefits to be gained by establishing a well-structured system architecture at the front end of the development process.

This copy is by permission of the Association for Computing Machinery.  The ACM permits copies of this article to be made without fee provided that they are not made or distributed for direct commercial advantage.

Space Shuttle On-Board Computers

Abstract
This small web page explains the Data Processing System aboard the NASA Space Shuttle (as of the 1980s,early 1990s) along with unique images taken of my shuttle-flown CPU and IOP units.

Birds of a Feather? How Politics and Culture Affected the Designs of the U.S. Space Shuttle and the Soviet Buran

by Stephen J. Garber
January 2002

birdsfinalcomplete4.pdf

Contents
  1. Introduction: The Political and Cultural Factors Argument; Background on the Two Shuttles; Literature Review
  2. How Technology and Politics Intertwined: The U.S. Shuttle's Development; Energiya-Buran Development
  3. The Impact of Culture: U.S. Technological Style and the Space Shuttle; Soviet Technological Style and the Energiya-Buran
  4. Summary and Conclusions

Appendices:

  1. Key U.S. Figures
  2. Key Soviet Figures
  3. U.S. Bibliography
  4. Soviet Bibliography
  5. Chronology
  6. Glossary
  7. Curriculum Vitae


Space Shuttle Avionics System

Report No.: NASA-SP-504
January 1, 1989

SP-504


Abstract
The Space Shuttle avionics system, which was conceived in the early
1970's and became operational in the 1980's represents a significant
advancement of avionics system technology in the areas of systems and
redundancy management, digital data base technology, flight software, flight
control integration, digital fly-by-wire technology, crew display interface,
and operational concepts. The origins and the evolution of the system are
traced; the requirements, the constraints, and other factors which led to
the final configuration are outlined; and the functional operation of the
system is described. An overall system block diagram is included.


Manned Spacecraft Automation and Robotics

Jon D. Erickson
Artificial Intelligence and Information Sciences Office
NASA Lyndon B. Johnson Space Center
Houston, TX 77058

Proceedings of the IEEE
Vol. 75, No. 3, March 1987, pp. 417-426 erickson_87

Abstract

The Space Station holds promise of being a showcase user and driver of advanced automation and robotics technology.  The author addresses the advances in automation and robotics from the Space Shuttle - with its high-reliability redundancy management and fault-tolerance design and its remote manipulator system - to the projected knowledge-based systems for monitoring, control; fault diagnosis, planning, and scheduling, and the telerobotic systems of the future Space Station.


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